{"id":14613,"date":"2023-10-03T09:41:08","date_gmt":"2023-10-03T07:41:08","guid":{"rendered":"https:\/\/pgautomation.eu\/unkategorisiert\/project-group-a-fianco-di-bay-forge-private-limited-nel-revamping-di-un-laminatoio-radiale-assiale\/"},"modified":"2026-04-08T15:06:33","modified_gmt":"2026-04-08T13:06:33","slug":"project-group-unterstuetzt-bay-forge-private-limited-beim-revamping-einer-radial-axialen-ringwalzanlage","status":"publish","type":"post","link":"https:\/\/pgautomation.eu\/de\/fallbeispiel\/project-group-unterstuetzt-bay-forge-private-limited-beim-revamping-einer-radial-axialen-ringwalzanlage\/","title":{"rendered":"Project Group unterst\u00fctzt Bay-Forge Private Limited beim Revamping einer radial-axialen Ringwalzanlage"},"content":{"rendered":"[vc_row type=&#8220;in_container&#8220; full_screen_row_position=&#8220;middle&#8220; column_margin=&#8220;default&#8220; equal_height=&#8220;yes&#8220; content_placement=&#8220;middle&#8220; column_direction=&#8220;default&#8220; column_direction_tablet=&#8220;default&#8220; column_direction_phone=&#8220;default&#8220; scene_position=&#8220;center&#8220; text_color=&#8220;dark&#8220; text_align=&#8220;left&#8220; row_border_radius=&#8220;none&#8220; row_border_radius_applies=&#8220;bg&#8220; overflow=&#8220;visible&#8220; overlay_strength=&#8220;0.3&#8243; gradient_direction=&#8220;left_to_right&#8220; shape_divider_position=&#8220;bottom&#8220; bg_image_animation=&#8220;none&#8220; shape_type=&#8220;&#8220;][vc_column column_padding=&#8220;no-extra-padding&#8220; column_padding_tablet=&#8220;inherit&#8220; column_padding_phone=&#8220;inherit&#8220; column_padding_position=&#8220;all&#8220; column_element_direction_desktop=&#8220;default&#8220; column_element_spacing=&#8220;default&#8220; desktop_text_alignment=&#8220;default&#8220; tablet_text_alignment=&#8220;default&#8220; phone_text_alignment=&#8220;default&#8220; background_color_opacity=&#8220;1&#8243; background_hover_color_opacity=&#8220;1&#8243; column_backdrop_filter=&#8220;none&#8220; column_shadow=&#8220;none&#8220; column_border_radius=&#8220;none&#8220; column_link_target=&#8220;_self&#8220; column_position=&#8220;default&#8220; gradient_direction=&#8220;left_to_right&#8220; overlay_strength=&#8220;0.3&#8243; width=&#8220;1\/1&#8243; tablet_width_inherit=&#8220;default&#8220; animation_type=&#8220;default&#8220; bg_image_animation=&#8220;none&#8220; border_type=&#8220;simple&#8220; column_border_width=&#8220;none&#8220; column_border_style=&#8220;solid&#8220;][vc_column_text]Project Group unterst\u00fctzt <strong>Bay-Forge Private Limited beim Revamping einer radial-axialen Ringwalzanlage, die Ringe mit einem Durchmesser von bis zu 6 Metern produzieren kann.<\/strong><\/p>\n<p>Die Entwicklung der <a href=\"https:\/\/pgautomation.eu\/de\/automatisierung\/rollingcad\/\" target=\"_blank\" rel=\"noopener\">Rolling Cad<\/a>-Software in den letzten Jahren hat es uns erm\u00f6glicht, unser Know-how in Walzprozessen kontinuierlich zu vertiefen.[\/vc_column_text][vc_row_inner equal_height=&#8220;yes&#8220; 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column_link_target=&#8220;_self&#8220; overflow=&#8220;visible&#8220; gradient_direction=&#8220;left_to_right&#8220; overlay_strength=&#8220;0.3&#8243; width=&#8220;1\/1&#8243; tablet_width_inherit=&#8220;default&#8220; animation_type=&#8220;default&#8220; bg_image_animation=&#8220;none&#8220; border_type=&#8220;simple&#8220; column_border_width=&#8220;none&#8220; column_border_style=&#8220;solid&#8220;][vc_gallery type=&#8220;flickity_static_height_style&#8220; images=&#8220;11485,11459,11462,11465,11474&#8243; flickity_spacing=&#8220;default&#8220; flickity_controls=&#8220;pagination&#8220; flickity_overflow=&#8220;hidden&#8220; flickity_wrap_around=&#8220;wrap&#8220; flickity_box_shadow=&#8220;none&#8220; image_loading=&#8220;default&#8220; onclick=&#8220;link_no&#8220; img_size=&#8220;large&#8220;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row type=&#8220;in_container&#8220; full_screen_row_position=&#8220;middle&#8220; column_margin=&#8220;default&#8220; column_direction=&#8220;default&#8220; column_direction_tablet=&#8220;default&#8220; column_direction_phone=&#8220;default&#8220; scene_position=&#8220;center&#8220; text_color=&#8220;dark&#8220; text_align=&#8220;left&#8220; row_border_radius=&#8220;none&#8220; row_border_radius_applies=&#8220;bg&#8220; overflow=&#8220;visible&#8220; overlay_strength=&#8220;0.3&#8243; gradient_direction=&#8220;left_to_right&#8220; shape_divider_position=&#8220;bottom&#8220; bg_image_animation=&#8220;none&#8220;][vc_column column_padding=&#8220;no-extra-padding&#8220; column_padding_tablet=&#8220;inherit&#8220; column_padding_phone=&#8220;inherit&#8220; column_padding_position=&#8220;all&#8220; column_element_direction_desktop=&#8220;default&#8220; column_element_spacing=&#8220;default&#8220; desktop_text_alignment=&#8220;default&#8220; tablet_text_alignment=&#8220;default&#8220; phone_text_alignment=&#8220;default&#8220; background_color_opacity=&#8220;1&#8243; background_hover_color_opacity=&#8220;1&#8243; column_backdrop_filter=&#8220;none&#8220; column_shadow=&#8220;none&#8220; column_border_radius=&#8220;none&#8220; column_link_target=&#8220;_self&#8220; column_position=&#8220;default&#8220; gradient_direction=&#8220;left_to_right&#8220; overlay_strength=&#8220;0.3&#8243; width=&#8220;1\/1&#8243; tablet_width_inherit=&#8220;default&#8220; animation_type=&#8220;default&#8220; bg_image_animation=&#8220;none&#8220; border_type=&#8220;simple&#8220; column_border_width=&#8220;none&#8220; column_border_style=&#8220;solid&#8220;][vc_column_text]<span style=\"font-weight: 400;\"><strong>Bay-Forge der FomasGroup<\/strong>, ein langj\u00e4hriger Kunde von uns, hat unserem Team das <strong>Revamping einer Schl\u00fcsselanlage<\/strong> f\u00fcr seinen indischen Standort anvertraut: eine <strong>radial-axiale Ringwalzanlage, die Ringe mit einem Durchmesser von bis zu 6 Metern produzieren kann.<\/strong><\/span><\/p>\n<p><span style=\"font-weight: 400;\">Das Ziel war es, die Anlage, die von Problemen mit der Obsoleszenz der Komponenten betroffen war, zu modernisieren und ein neues Steuerungs- und Befehlssystem bereitzustellen, das durch die Kommunikation mit unserem <a href=\"https:\/\/pgautomation.eu\/de\/automatisierung\/rollingcad\/\" target=\"_blank\" rel=\"noopener\">Rolling Cad<\/a> die zuvor vorhandenen Betriebsprobleme beheben w\u00fcrde.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Das Team von Project Group machte sich daraufhin gemeinsam auf den Weg nach Asien.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Das Projekt verlief in mehreren Phasen. Zun\u00e4chst besuchte unser Team den Betrieb und pr\u00e4sentierte dem Kunden den Arbeitsplan. Dieser stellte eine Arbeitsgruppe zur Verf\u00fcgung, die den reibungslosen Ablauf des Auftrags erleichterte.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Vor dem Versand der Schaltschr\u00e4nke und des Bedienpults erhielten wir in unserem Hauptsitz in Reggio Emilia den Besuch von Bay-Forge-Technikern zur Genehmigung der entwickelten L\u00f6sung.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In der abschlie\u00dfenden Phase waren unsere Techniker vor Ort t\u00e4tig: Sie installierten zun\u00e4chst die elektrischen Anlagen und nahmen dann die Anlage in Betrieb.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Acht Monate Arbeit, in die unser Team investiert wurde \u2013 eine Schnelligkeit, die beim <strong>Revamping von Walzanlagen<\/strong> zu einem wichtigen St\u00e4rken wird.<\/span>[\/vc_column_text][vc_row_inner equal_height=&#8220;yes&#8220; column_margin=&#8220;default&#8220; column_direction=&#8220;default&#8220; column_direction_tablet=&#8220;default&#8220; column_direction_phone=&#8220;default&#8220; text_align=&#8220;left&#8220; row_position=&#8220;default&#8220; row_position_tablet=&#8220;inherit&#8220; row_position_phone=&#8220;inherit&#8220; overflow=&#8220;visible&#8220; pointer_events=&#8220;all&#8220;][vc_column_inner column_padding=&#8220;no-extra-padding&#8220; column_padding_tablet=&#8220;inherit&#8220; column_padding_phone=&#8220;inherit&#8220; column_padding_position=&#8220;all&#8220; column_element_direction_desktop=&#8220;default&#8220; column_element_spacing=&#8220;default&#8220; desktop_text_alignment=&#8220;default&#8220; tablet_text_alignment=&#8220;default&#8220; phone_text_alignment=&#8220;default&#8220; background_color_opacity=&#8220;1&#8243; background_hover_color_opacity=&#8220;1&#8243; column_backdrop_filter=&#8220;none&#8220; column_shadow=&#8220;none&#8220; column_border_radius=&#8220;none&#8220; column_link_target=&#8220;_self&#8220; overflow=&#8220;visible&#8220; gradient_direction=&#8220;left_to_right&#8220; overlay_strength=&#8220;0.3&#8243; width=&#8220;1\/1&#8243; tablet_width_inherit=&#8220;default&#8220; animation_type=&#8220;default&#8220; bg_image_animation=&#8220;none&#8220; border_type=&#8220;simple&#8220; column_border_width=&#8220;none&#8220; column_border_style=&#8220;solid&#8220;][image_with_animation image_url=&#8220;11466&#8243; image_size=&#8220;medium_large&#8220; animation_type=&#8220;entrance&#8220; animation=&#8220;None&#8220; animation_movement_type=&#8220;transform_y&#8220; hover_animation=&#8220;none&#8220; alignment=&#8220;center&#8220; border_radius=&#8220;none&#8220; box_shadow=&#8220;none&#8220; image_loading=&#8220;default&#8220; max_width=&#8220;100%&#8220; max_width_mobile=&#8220;default&#8220;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row type=&#8220;in_container&#8220; full_screen_row_position=&#8220;middle&#8220; column_margin=&#8220;default&#8220; column_direction=&#8220;default&#8220; column_direction_tablet=&#8220;default&#8220; column_direction_phone=&#8220;default&#8220; scene_position=&#8220;center&#8220; text_color=&#8220;dark&#8220; text_align=&#8220;left&#8220; row_border_radius=&#8220;none&#8220; row_border_radius_applies=&#8220;bg&#8220; overflow=&#8220;visible&#8220; overlay_strength=&#8220;0.3&#8243; gradient_direction=&#8220;left_to_right&#8220; shape_divider_position=&#8220;bottom&#8220; bg_image_animation=&#8220;none&#8220;][vc_column column_padding=&#8220;no-extra-padding&#8220; column_padding_tablet=&#8220;inherit&#8220; column_padding_phone=&#8220;inherit&#8220; column_padding_position=&#8220;all&#8220; column_element_direction_desktop=&#8220;default&#8220; column_element_spacing=&#8220;default&#8220; desktop_text_alignment=&#8220;default&#8220; tablet_text_alignment=&#8220;default&#8220; phone_text_alignment=&#8220;default&#8220; background_color_opacity=&#8220;1&#8243; background_hover_color_opacity=&#8220;1&#8243; column_backdrop_filter=&#8220;none&#8220; column_shadow=&#8220;none&#8220; column_border_radius=&#8220;none&#8220; column_link_target=&#8220;_self&#8220; column_position=&#8220;default&#8220; gradient_direction=&#8220;left_to_right&#8220; overlay_strength=&#8220;0.3&#8243; width=&#8220;1\/1&#8243; tablet_width_inherit=&#8220;default&#8220; animation_type=&#8220;default&#8220; bg_image_animation=&#8220;none&#8220; border_type=&#8220;simple&#8220; column_border_width=&#8220;none&#8220; column_border_style=&#8220;solid&#8220;][vc_column_text]<strong>Wir haben einige Fragen an unser Team gestellt:<\/strong><\/p>\n<ul>\n<li><strong>Was war die urspr\u00fcngliche Anfrage des Kunden?<\/strong><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">\u201e<\/span><i><span style=\"font-weight: 400;\">Der Kunde hat unseren Eingriff angefordert, weil er eine Erneuerung der elektrischen, elektronischen und Steuerungskomponenten ben\u00f6tigte, da aufgrund von Obsoleszenzproblemen und Betriebsproblemen die gew\u00fcnschten Leistungen nicht mehr erreicht werden konnten.<\/span><\/i><span style=\"font-weight: 400;\">\u201c<\/span><\/p>\n<ul>\n<li><strong>Wie haben wir das Problem des Kunden gel\u00f6st?<\/strong><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">\u201e<\/span><i><span style=\"font-weight: 400;\">Bei diesem Revamping haben wir die Anlage erneuert, indem wir Schaltschr\u00e4nke und das Bedienpult ersetzt und ein neues Steuerungs- und Befehlssystem bereitgestellt haben, das durch die Kommunikation mit unserem <strong>RollingCAD<\/strong> die vorhandenen Betriebsprobleme beheben konnte.<\/span><\/i>\u201c<\/p>\n<ul>\n<li><strong>Welche Schwierigkeiten sind Ihnen beim Kunden in Indien begegnet? Wie haben Sie diese angegangen?<\/strong><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">\u201e<\/span><i><span style=\"font-weight: 400;\">Etwas, das man nicht untersch\u00e4tzen sollte, ist die Distanz und der Zeitunterschied, der eine einfache Kommunikation mit den Kollegen im Hauptsitz nicht erm\u00f6glichte; wir mussten daher mehr Zeit in die Vorbereitung der Details im B\u00fcro investieren. Au\u00dferdem haben wir, um dem Kunden eine kontinuierliche und schnelle Unterst\u00fctzung zu bieten, gro\u00dfen Wert auf eine Fernverbindung aller Ger\u00e4te gelegt, um bei Bedarf umgehend eingreifen zu k\u00f6nnen.<\/span><\/i><span style=\"font-weight: 400;\">\u201c<\/span><\/p>\n<ul>\n<li><span style=\"font-weight: 400;\"><strong>Welche Vorteile hat unsere L\u00f6sung f\u00fcr den Produktionsprozess gebracht?<\/strong><\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">\u201e<\/span><i><span style=\"font-weight: 400;\">Unsere L\u00f6sung hat die Obsoleszenz- und Betriebsprobleme beseitigt, die vor unserem Eingriff vorhanden waren, und eine Verbesserung der Maschinen- und Prozessleistung gebracht, da das Revamping von Anlagen dieses Typs eine Verl\u00e4ngerung der Produktionslebensdauer gew\u00e4hrleistet und Maschinenausf\u00e4lle durch die Abnutzung alter Komponenten verhindert.<\/span><\/i><span style=\"font-weight: 400;\">\u201c<\/span><\/p>\n<ul>\n<li><strong>Warum Project Group einem Wettbewerber vorziehen?<\/strong><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">\u201e<\/span><i><span style=\"font-weight: 400;\">Project Group bietet ein hochmodernes Steuerungs- und Befehlssystem auf Basis unserer propriet\u00e4ren Software RollingCAD sowie einen Fernwartungsservice mit aufmerksamem Personal, das auf die Bed\u00fcrfnisse des Kunden eingeht; unser System basiert zudem auf handels\u00fcblicher Hardware, die auf dem Markt leicht verf\u00fcgbar ist.<\/span><\/i><span style=\"font-weight: 400;\">\u201c<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Das <strong>Revamping von Anlagen<\/strong> dieses Typs gew\u00e4hrleistet eine Verl\u00e4ngerung der Produktionslebensdauer, da die alten elektrischen und elektronischen Komponenten durch moderne, leistungsf\u00e4higere Teile ersetzt werden; dies erm\u00f6glicht es uns auch, die Steuerungssysteme an die Bed\u00fcrfnisse des Kunden und der Maschine anzupassen.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Vier <strong>Revampings von radial-axialen Ringwalzanlagen<\/strong> sind von jetzt bis Ende 2023 f\u00fcr Project Group bereits geplant \u2013 ein Zeichen daf\u00fcr, dass der eingeschlagene Weg der richtige ist.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=&#8220;in_container&#8220; full_screen_row_position=&#8220;middle&#8220; column_margin=&#8220;default&#8220; column_direction=&#8220;default&#8220; column_direction_tablet=&#8220;default&#8220; column_direction_phone=&#8220;default&#8220; scene_position=&#8220;center&#8220; text_color=&#8220;dark&#8220; text_align=&#8220;left&#8220; row_border_radius=&#8220;none&#8220; row_border_radius_applies=&#8220;bg&#8220; overflow=&#8220;visible&#8220; disable_element=&#8220;yes&#8220; overlay_strength=&#8220;0.3&#8243; gradient_direction=&#8220;left_to_right&#8220; shape_divider_position=&#8220;bottom&#8220; bg_image_animation=&#8220;none&#8220; shape_type=&#8220;&#8220;][vc_column 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